Five fold air boost system

Pneumatic air booster pump Compressed air boosting system

1. Performance and features:

The ZTV series air boosting unit compressed air boosting system is an advanced boosting equipment independently researched and developed by our company. This device uses compressed air as power to boost the air, with boost ratios of 2:1 and 5:1. (It can increase the pressure of the pressurized medium by two or five times). This device is an independent boosting unit, connected in series in the boosted pipeline. It has the characteristics of fast boosting speed, long service life, stable pressure, large flow rate, simple operation, and convenient maintenance.

2. Application scope of compressed air boosting system: air conditioning coil detection, valve airtightness detection, pressure vessel detection, constant replenishment of gas in the storage tank, ordinary compressor to increase air pressure, pneumatic valve pneumatic actuator, coordinate measuring instrument, pneumatic marking machine, CNC machine bed clamping device, pneumatic strapping machine, inkjet printer, cylinder clamping force insufficient and other places

Individual or partial devices in the gas path require high pressure.

When the pressure in the main air circuit of the factory drops and the low operating pressure of the pneumatic device cannot be guaranteed, a booster pump is used to provide high-pressure gas to maintain the normal operation of the pneumatic device.

3. Large caliber cylinders cannot be configured, but the output force must be ensured.

4. Pneumatic remote operation requires pressurization to compensate for pressure loss.

5. It is necessary to increase the hydraulic pressure of the linkage cylinder.

6. I hope to shorten the time it takes to inflate the gas cylinder to a certain pressure.

7. Used for airtightness testing.                        

3. Automatic pressure maintenance: Regardless of the reason for the pressure drop in the pressure maintenance circuit, the booster pump will automatically start to supplement the leakage pressure and maintain a constant circuit pressure.

4. The operation is driven by gas, without arc or spark, and is completely used in places with flammable and explosive liquids or gases.

5. Easy maintenance: Compared with other gas driven pumps, the booster pump can complete the same work, but it has fewer parts and seals, making maintenance simple

6. High cost-effectiveness: The booster pump is a plunger pump that rapidly reciprocates during operation. As the output pressure increases, the pump's reciprocating motion slows down until it stops. At this point, the pump's pressure remains constant, energy consumption is low, and all components stop moving.

7. Fuente air boost unit Advantages of Compressed Air Boosting System:

1) The compressed air boosting system has stable pressure and small pulses. Compared with traditional gas boosters, this booster produces small pulses and has stable pressure output. The output pressure value can be adjusted to the allowable pressure range in the working environment through an additional pressure reducing valve.

2) The compressed air boosting system has low noise, low input cost, and energy savings. Compared with high-pressure air compressor systems and high-pressure compressors, this unit has low noise and low input cost. When the set pressure is reached, there is no additional energy consumption, so it consumes less energy and saves energy.

3) Easy to use. The booster and compressed air boosting system are fully pneumatically controlled, connected to the driving gas inlet, the boosted gas inlet, and the boosted gas outlet to operate; The compressed air boosting system can continuously adjust the pressure of the boosted gas by adjusting the driving gas source pressure.                                                            

Composition and Principle of Compressed Air Boosting System

1. Gas section

This part consists of a lightweight reducing piston with an O-ring seal and a sleeve with an outer layer of glass fiber winding or hard aluminum coating, filled with epoxy resin in the middle. The piston is placed inside the sleeve. The diameter of this air piston is constant for any series of pneumatic pumps. When compressed air enters the pneumatic device, it forces the piston into the compression stroke, and then the air drives the piston back to perform the suction stroke (except for M-series pumps with spring automatic return function). Unlike many other pumps, pneumatic device pipelines do not require the use of lubricants due to their inherent low friction characteristics and lubrication during assembly.

2. Air circulation valve

This part consists of a controller and a plunger, which allows compressed air to flow to any end of the air piston based on its position. The piston pushes the control valve at the upper and lower ends of its stroke, alternately boosting and ventilating the large area of the slide valve to control the reciprocating motion of the airflow towards the air piston and maintain a circulating state. When air is discharged from the pump, it needs to pass through an exhaust muffler. Unlike many other pumps, the pump does not use a metal to metal tight fit in its design, which can prevent the consequences of air leakage causing the plunger to terminate operation.

Product rough circuit diagram